Yardney Water Purification Systems is really a manufacturer of water filtration equipment for that agricultural, food, municipal and HVAC industries. Within the 1960s, the corporation developed equipment to enable farmers from the rich growing areas of Los Angeles to take out sand, silt, grit, algae and also other contaminants through the water supply. To date, pipe cutting machine has developed a lot more than 100,000 standard and custom engineered water purification systems due to its various customers.
Manufacture of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or stainless steel, with holes for connecting pipes that may move water from the filtration unit. A variety of pipes with holes needs to be cut before all of the pieces may be welded together after which painted.
Chris Phillips, v . p . and general manager of the Riverside, California-based company, says Yardney realizes its manufacturing processes have to be as efficient because the water purification systems it creates.
Recently, the company determined its existing plasma pipe cutting machine wasn’t providing the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t a good way to load and unload pipes into and out of the machine, which caused a production bottleneck. Second, it left a considerable amount of slag that had to be manually ground off the pipes ahead of welding operations. Moreover, the appliance was experiencing increasingly frequent mechanical and electrical issues, contributing to high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered a number of advantages over the previous equipment. The Maxpro200 plasma cutting system, when together with the Roto Hornet’s improved motion control, leaves behind virtually no slag. This minimizes the volume of manual grinding found it necessary to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm when compared with 100 ipm with all the previous equipment. Plus, a powerful fume extraction system captures smoke at the purpose of the cut therefore it is not going to contaminate the shop-keeping the business in compliance with California Quality Of Air Management District regulations.
All of these features have made it feasible for Yardney to create a thorough variety of pipe cutting machine in an efficient timeframe. Some cuts, for example pipe notch cuts that will have got four hours together with the old system, are actually carried out only a few minutes.
Programming is simpler compared to the previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical interface (GUI) enables the person to configure various end types and intersection types to become cut, including straight, miter, cope, slotted and branch cuts. The previous equipment didn’t offer several cut shapes, so some shapes had to be cut manually. To program a new job, an individual selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for every single pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically produced from that information.
The organization also found that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to optimize production. Staging racks 04dexspky full-length pipe and cut parts. As an alternative to loading just one pipe at a time, the corporation can load a bundle of five to six pieces simultaneously. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the versatility to deal with pipe which range from 1 to 14 inches in diameter while extracting smoke through the chuck.
Mr. Phillips is pleased about the benefits this tape binding machine offers. He strongly advocates spending some time to evaluate one’s current manufacturing processes considering changing technology. “You have to get your company to remain profitable,” Mr. Phillips says. “We’ve been doing that in the past fifty years, so we want to utilize that strategy to stay in business for quite some time to come.”